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Fluid systems

Pipe Flow, Pressure Drop & Pump Power Calculator

Estimate the flow regime and friction pressure loss for a circular pipe using entered fluid properties, diameter, length and roughness. Add minor losses and elevation to estimate an idealized pump power requirement.

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INTERACTIVE TOOL

Try the Pipe Flow, Pressure Drop & Pump Power Calculator

Enter your values below, calculate, and download your result with formulas and assumptions.

10 CHAAAM tools

How to use this tool

  • Enter pipe inside diameter, length and volumetric flow rate.
  • Enter fluid density, dynamic viscosity and wall roughness.
  • Optionally add minor-loss coefficient, elevation gain and pump efficiency.
  • Check Reynolds regime, calculated friction and estimated head/power before selecting real equipment.

Calculation method and formula

Re = ρ v D/μ. Darcy pressure loss Δp = [f (L/D) + ΣK] ρv²/2. For laminar flow f = 64/Re; turbulent friction uses the Swamee–Jain approximation.

WORKED EXAMPLE

A smooth 10 mm inside-diameter pipe, 1.25 m long, carrying fluid at 0.1 m/s with density 1,000 kg/m³ and dynamic viscosity 0.001 Pa·s gives Re = 1,000 and friction pressure loss = 40 Pa.

What the calculation does not cover

  • This assumes incompressible, steady, fully developed single-phase flow.
  • The transitional regime (Re 2,300–4,000) is deliberately rejected due to friction uncertainty.
  • Pump selection requires a system curve, NPSH, cavitation review and manufacturer pump curve.

Common questions

Why won't it calculate Re = 3,000?

It is within the transitional range, where neither the laminar nor standard turbulent expression is reliably applicable.

Does estimated shaft power select a pump?

No. It is a power estimate and cannot replace a supplier's pump curve and NPSH analysis.

Engineering use: This calculator is a transparent estimate for its defined model; confirm units, applicability, standards and engineering decisions independently.